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Stacking / Enveloping Equipment
ST-100

Automatic Lead-Acid Battery Plate Stacking Machine

The plate stacking machine is one of the core assembly systems in a lead-acid battery production line. Based on product specifications, it automatically performs the feeding, counting, alignment, and stacking of positive plates, negative plates, and separators to form complete battery element groups for subsequent welding and container insertion processes. The machine adopts an automatic plate pick-and-place system using vacuum suction wheels, combined with intelligent control technology, to ensure that the plate sequence, quantity, thickness, and compressed dimensions of each element group meet process requirements. This effectively reduces manual operation errors while improving product consistency and production efficiency. In addition, the stacking machine can integrate plate feeding, AGM separator feeding, automatic stacking, quality inspection, and conveying functions. It can also be equipped with CCD vision inspection, weight monitoring, and MES integration to enable real-time process monitoring and production data tracking.

High Output
80-100 pcs/min
High Precision
Improves assembly accuracy
Safety First
Reduces manual intervention and operating risk
High Stability
Consistent

Specifications

ModelST-100
Battery Capacity Range4Ah–14Ah
Plate Size50–100 mm (W) × 50–100 mm (L)
Production Speed80–100 positive plates/min
Dimensions (L×W×H)10,870 × 1,800 × 2,400 mm
Machine Weight(tons)
Power SupplyAccording to local power specifications
Air Pressure5 kgf/cm²
Operator1
Industry 4.0Supported
Pneumatic ComponentsSMC
SensorsOMRON / KEYENCE
PLCDELTA
HMIPRO-face
Motor TypeServo motor

Process Application

Plate Processing
Stacking
Assembly
Welding
Heat Sealing
Filling / Formation
Inspection

Features & Options

  • Automatic plate feeding system (supports 1(+) / 2(-) configuration)
  • Automatic AGM separator cutting module
  • Automatic stacking and precise alignment
  • Defective product removal system
  • Full servo drive control
  • Quick parameter setup and changeover
  • Automatic replenishment system for rejected element groups
  • Other custom functions
High Quality & Stability
Rigorous QC testing ensures reliable equipment.
Modular Design
Flexible integration, fast adjustment & maintenance.
Higher Productivity
High-speed, stable operation boosts overall capacity.
Complete After-Sales Service
A professional team provides prompt technical support.