STK Stacking Machine
- High-speed stacking with stable throughput
- Precise positioning for higher yield
Lead-Acid Battery Process Flow
Complete automation equipment and line integration, from plate making to final inspection.
01Plate Processing
02Stacking / Enveloping
03Container Insertion / Assembly
04Element Group Welding
05Cover Heat Sealing
06Acid Filling / Formation
07Final Inspection
Equipment by Category
Equipment for every process step, with customization and line integration.
Stacking Machine — STK
Designed for lead-acid battery plate stacking and alignment. Configurable for different battery sizes and production capacities.
Element Group Insertion — GIM / GIR / CGI
Precisely inserts element groups into containers with accurate positioning and high efficiency. Configurable for different container types and line requirements.
GIM Element Group Insertion Machine
- Precise positioning with reduced damage
- Easy operation and maintenance
GIR Element Group Insertion & Press Machine
- Stable pressing for improved yield
- Supports a wide range of battery specifications
CGI Element Group Insertion Machine
- High-speed insertion for increased output
- Integrates with complete-line equipment
Element Group Replenishment Machine — GRM
Automatic replenishment keeps the line running continuously, reduces manual intervention, and improves production efficiency.
GRM Element Group Replenishment Machine
- Automatic replenishment for stable continuous operation
- High-capacity design reduces downtime
Plate Processing — Lug Trimming / Grinding
Trimming, grinding, and cleaning plate lugs to provide a stable and reliable foundation for downstream welding.
ACF Fully Automatic Lug Trimming Machine
- High-precision trimming and deburring
- Automated lug trimming for stable yield
LB Plate Lug Root Grinding Machine
- Precise lug-root grinding for stronger welds
- Supports a wide range of plate specifications
LLB Laser Lug Brushing Machine
- Contactless laser lug cleaning
- Clean and efficient process improves welding quality
Mold Release / Container Insertion / Alignment — MRM / ALD
Handles battery mold release, container insertion, and terminal alignment to connect upstream and downstream processes with accurate positioning and reduced damage.
MRM/CIM Fully Automatic Mold Release / Container Insertion Machine
- Automatic mold release and container insertion for high efficiency
- Accurate positioning reduces damage
ALD Lead Powder Dumping & Terminal Alignment Machine
- Automatic lead powder dumping and terminal alignment
- Precise terminal alignment
Welding / Cast-On-Strap — ICW / TWS / COS
Intercell welding, terminal welding, and COS cast-on-strap welding deliver strong, consistent joints for fully automatic mass production.
ICW Automatic Intercell Welding Machine
- Stable intercell welding with good conductivity
- Fully automatic inline production
COS High-Output Fully Automatic COS Robot
- High-output cast-on-strap welding
- Robotic arm positioning for high precision
TWS Automatic Terminal Welding Machine
- Strong and consistent terminal welds
- Fully automatic high-speed operation
TWM Manual Terminal Welding Machine
- Flexible manual operation
- Suitable for low-volume, high-mix production
LTW Laser Terminal Welding Machine
- Laser welding with low heat impact
- High precision with a clean finish
Fully Automatic Vacuum Acid Filling Machine — CF
Precisely fills battery containers with electrolyte under vacuum, achieving complete bubble-free filling and improving formation efficiency and battery consistency.
CF Fully Automatic Vacuum Acid Filling Machine
- Vacuum filling for complete, bubble-free electrolyte distribution
- Automatic dosing for high consistency
Air Leak Testing — ALT
Performs air leak testing on finished batteries with closed-loop flow control to ensure stable and reliable quality.
ALT Battery Air Leak Testing Machine
- Closed-loop flow control with protection mechanisms
- Accurate and reliable air leak testing