PCM Plate Cutting Machine
- Precise cutting for consistent dimensions
- Clean edges with minimal burring
Plate Process
Plate Cutting Machine — PCM
Cuts continuous or large-sized battery platesto specified dimensions, producing individual plates suitable for subsequent assembly processes.
Lug Grinding Machine — LBM
Grinds and levels the battery plate lugs, removing surface oxidation and uneven areas tofacilitate the subsequent welding process.
LB Plate Lug Root Grinding Machine
- Precise lug-root grinding for stronger welds
- Supports a wide range of plate specifications
LLB Laser Lug Brushing Machine
- Contactless laser lug cleaning
- Clean and efficient process improves welding quality
Enveloping / Stacking
Lead-Acid Battery Plate Stacking Machine — STK
An automatic lead-acid battery plate stacking machine designed for plate feeding, counting, alignment, and consistent element-group assembly. It can be configured to accommodate different plate sizes and production capacity requirements.
STK U-Form Stacking Machine
- U-form stacking for stable and efficient operation
- Precise positioning for improved yield
STK W-Form Stacking Machine
- W-form stacking for stable and efficient operation
- Precise positioning for improved yield
STK Large-Scale Stacking Machine
- Designed for large-format lead-acid batteries
- Precise positioning for improved efficiency
STK Small-Scale Stacking Machine
- Designed for small-format lead-acid batteries
- Precise positioning for improved efficiency
STK GM Fully Auto Stacking Machine
- Push-plate stacking for stable operation
- Precise positioning for improved efficiency
STK Fully Automatic New Stacking Machine
- Compact, economical design for AGM batteries
- Enveloping with element-group discharge & rotation
Group Insertion / Assembly
Group Insertion — GIM / GIR / CGI
Precisely inserts element groups into cassettes with accurate positioning and high efficiency. Different insertion methods can be selected according to specific requirements.
GIM Group Insertion Machine
- Precise positioning with reduced damage
- Easy operation and maintenance
GIR Group Insertion with Robot
- Stable pressing for improved yield
- Supports a wide range of battery specifications
CGI Group Insertion Machine
- High-speed insertion for increased output
- Integrates with complete-line equipment
Group Replenishment Machine — GRM
Automatic element-group replacement enables continuous line operation,reduces manual intervention, and improves overall production efficiency.
GRM Group Replacement Machine
- Automatic replenishment for stable continuous operation
- High-capacity design reduces downtime
COS
Cast-On-Strap — COS
Casts the battery element-group lugs with molten lead to form busbars,completing the electrical connection and securing the element groups in place.
COS High-Output Fully Automatic COS Robot
- High-output cast-on-strap welding
- Robotic arm positioning for high precision
Mold Release / Container Insertion — MRM / CIM
Removes the cast element groups from the mold and precisely inserts them into the battery container, improving assembly efficiency and consistency.
MRM/CIM Fully Automatic Mold Release / Container Insertion Machine
- Automatic mold release and container insertion for high efficiency
- Accurate positioning reduces damage
Lug Straightening Machine — ACF
Organizes, aligns, and positions the battery element-group lugs to ensure proper arrangement for subsequent welding or assembly processes.
ACF Fully Automatic Lug Trimming Machine
- High-precision trimming and deburring
- Automated lug trimming for stable yield
Finishing / Acid Filling
Lead Powder Removal & Terminal Alignment Machine — ALD
Removes excess lead dust from the battery container and aligns and positions the terminals for stable assembly in subsequent processes.
ALD Lead Powder Dumping & Terminal Alignment Machine
- Automatic lead powder dumping and terminal alignment
- Precise terminal alignment
Fully Automation Inter Cell Welding Machine — ICW
Welds the connectors of adjacent element groups through the battery container wall , completing the internal series connection and ensuring reliable electrical conductivity.
ICW Automatic Intercell Welding Machine
- Stable intercell welding with good conductivity
- Fully automatic inline production
Terminal Welding Machine — TWM
Welds the battery terminals to the internal conductive components, ensuring a secure connection and reliable electrical conductivity.
TWS Automatic Terminal Welding Machine
- Strong and consistent terminal welds
- Fully automatic high-speed operation
TWM Manual Terminal Welding Machine
- Flexible manual operation
- Suitable for low-volume, high-mix production
LTW Laser Terminal Welding Machine
- Laser welding with low heat impact
- High precision with a clean finish
Fully Automatic Vacuum Acid Filling Machine — CF
Precisely injects electrolyte into the battery container under vacuum conditions , ensuring complete and bubble-free filling while improving formation efficiency and battery quality consistency.
CF Fully Automatic Vacuum Acid Filling One StationMachine
- Vacuum filling for complete, bubble-free electrolyte distribution
- Automatic dosing for high consistency
CF Fully Automatic Vacuum Acid Filling Four StationMachine
- Vacuum filling for complete, bubble-free electrolyte distribution
- Automatic dosing for high consistency
CF Fully Automatic Vacuum Acid Filling Six StationMachine
- Vacuum filling for complete, bubble-free electrolyte distribution
- Automatic dosing for high consistency
Final Inspection
Air Leak Testing — ALT
Performs air leakage testing on finished batteries using closed-loop flow control to ensure stable and reliable battery quality.
ALT Battery Air Leak Testing Machine
- Closed-loop flow control with protection mechanisms
- Accurate and reliable air leak testing